Sulfuric Acid Separator for a Chemical Plant
Days to complete design and modeling
Governing Standard
Jurisdiction
Revisions completed
The Challenge
A chemical plant required a robust solution for separating and scrubbing sulfuric acid. The project demanded a reliable separator with internals capable of handling the aggressive chemical processes involved.
The Solution
Finite Composite Consulting designed a sulfuric acid separator, skirt-supported with internal components for efficient chemical separation and scrubbing. The design ensured durability and compliance with industry standards, providing the plant with a reliable and long-lasting solution.
The Story
This project, referred to internally as Diamond 37534, involved meticulous planning and engineering to meet the unique challenges of the chemical plant. The separator’s design not only needed to be functional but also had to adhere to strict safety and performance standards.
Key Insights
Working on this separator highlighted the importance of customizing solutions to fit specific industrial needs. The successful implementation of this project underscored Finite Composite Consulting’s ability to deliver tailored and effective designs in demanding environments.
The Best Designs and Models to Solve Fabrication Problems
What I do
I specialize in creating tailored engineering solutions for a wide range of industries, including chemical processing, water treatment, energy, air pollution control, and infrastructure. Whether you need an FRP tank, a dual laminate pressure vessel, or a comprehensive 3D equipment model, I deliver designs that enhance efficiency and meet the highest standards.
How I do it
My approach combines extensive material knowledge, engineering expertise, and practical fabrication experience. I work closely with you to understand your specific needs and provide:
- Best Practice Design: Compliance with industry standards like ASME RTP-1, ASTM-D3299, ASTM-D4097, and more.
- Drawing Review & Approval: A thorough project walkthrough to ensure all drawings are accurate and free of errors.
- Stamping: Professional Engineering Licenses in 39 states to ensure your project meets regulatory requirements.
- Fabrication: Hands-on experience with vessel fabrication, transportation, and delivery, providing comprehensive technology overviews.
- Inspection: FRP equipment inspections with detailed reports and repair resources.
- Research & Development: Comprehensive project maps that integrate the design and fabrication process for a seamless project delivery.
