Custom Sulfur Dioxide Scrubbers for a Large Chemical Plant
Days to complete design and modeling
Governing Standard
Jurisdiction
Revisions completed
The Challenge
A large chemical plant needed three identical sulfur dioxide scrubbers, each with a 13’ diameter and 52’ height, constructed entirely of FRP. The scrubbers required custom designs to handle specific chemical processes not covered by standard design rules.
The Solution
Finite Composite Consulting delivered three identical, highly customized sulfur dioxide scrubber designs. Using 3D modeling and finite element analyses (FEAs), the designs were optimized to ensure maximum reliability and performance, even for elements not directly covered by existing standards.
The Story
This project, identified as Tri-Clor 3764, involved designing and fabricating scrubbers that weighed approximately 30,000 lbs each. The use of advanced modeling and analysis techniques ensured the scrubbers could handle unique attachments and special design considerations.
Key Insights
The ability to customize designs and perform thorough analyses using FEA provided the chemical plant with scrubbers that exceeded performance expectations. This project showcased Finite Composite Consulting’s capability to innovate and deliver complex engineering solutions.
The Best Designs and Models to Solve Fabrication Problems
What I do
I specialize in creating tailored engineering solutions for a wide range of industries, including chemical processing, water treatment, energy, air pollution control, and infrastructure. Whether you need an FRP tank, a dual laminate pressure vessel, or a comprehensive 3D equipment model, I deliver designs that enhance efficiency and meet the highest standards.
How I do it
My approach combines extensive material knowledge, engineering expertise, and practical fabrication experience. I work closely with you to understand your specific needs and provide:
- Best Practice Design: Compliance with industry standards like ASME RTP-1, ASTM-D3299, ASTM-D4097, and more.
- Drawing Review & Approval: A thorough project walkthrough to ensure all drawings are accurate and free of errors.
- Stamping: Professional Engineering Licenses in 39 states to ensure your project meets regulatory requirements.
- Fabrication: Hands-on experience with vessel fabrication, transportation, and delivery, providing comprehensive technology overviews.
- Inspection: FRP equipment inspections with detailed reports and repair resources.
- Research & Development: Comprehensive project maps that integrate the design and fabrication process for a seamless project delivery.
